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Real time assembly guidance with vision validation and documentation.

 

LIVE AOI = Real Time Assembly Optical Inspection

 
 
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The Smart Klaus "knows what is what"

 

Smart Klaus shows the employee in real-time the necessary process steps, look directly over their shoulder with the four-eye principle and confirm that they have completed their task with ZERO errors. If desired, the outcomes can be logged and mirrored back directly in your IT system. You can demonstrate at any time when which process and item was worked on and know 100% when it has left your company in flawless condition. 

We call that "knowing what's what.".

 
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This video shows the Smart Klaus guiding and validating the assembly process of this button box. The process steps are on the left, process images are on the top right and the live image is on the bottom left (in real time).

More Videos

The Smart Klaus Solutions

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Assembly of a gear box - proving the correct installation of the parts in sequence. Only a correct installation of the part will allow for the Smart Klaus to validate the process step.
Video of the identification module on the Smart Klaus. It identifies the part and then validates the proper diameter of the part before allowing it to be input into inventory.
Another video of an assembly of a gear box - proving the correct installation of the parts in sequence. Only a correct installation of the part will allow for the Smart Klaus to validate the process step.
See the assembly optical inspection system Smart Klaus validating the assembly process steps of the Mini Klaus.
This video shows the packaging module on the Smart Klaus. You will see the Klaus watches over each step guiding the operator to confirm the proper item are placed in the box before shipment. This will eliminate errors from your outgoing shipment process.
This is a box build application for a soldering station. This will take you through the steps of the entire assembly process and validates each process step for the operator.
Take a look at the Identification module of the Smart Klaus. It will identify inventory items so they can be classified correctly for use.
This video shows the Smart Klaus validating each assembly step for the quality function of the entire part. Meaning the whole of all the parts must be present to be correctly assembled.
Smart Klaus used for inspection of THT pcb application